Solution
High Adaptability:
Supports full-process customization from concept → design → mold → mass production → post-processing;
Provides DFM (Design for Manufacturability) analysis and mold flow analysis to optimize structures and prevent defects;
Customizable materials (e.g., fiber-reinforced, flame-retardant, anti-static, color masterbatch) to meet specialized performance requirements.
Quality Assurance:
100% full inspection + CMM verification ensures dimensional accuracy;
Complete traceability system from raw materials to finished products;
Rigorous mold steel selection (e.g., H13, S136) ensures mold longevity and surface quality.
Service Excellence:
Dedicated project liaison with end-to-end tracking;
Rapid prototyping with complimentary sample testing;
Continuous improvement mechanisms, regular training, and technical upgrades to ensure smooth project execution.
Outstanding Product Capabilities:
Proven expertise in multi-cavity molds, multi-color injection molding, and high-precision control;
Capable of meeting demands for high complexity, stringent cosmetic requirements, and extended service life;
Extensive track record in automotive lenses, medical mirror components, electronic housings, and more.
Injection Mold Process
01
Get your Idea
Share your ideas with our sales team and engineers for plan sketches and product reviews.
02
DFM report
Our mold engineers will produce DFM reports and mold designs.
03
Mold Flow Analysis
Our engineering team performs mold flow analysis using confirmed DFM.
04
Mold Design
Our engineering team creates a 3D injection mold design based on the approved DFM report, including all details.
05
Mold Making
Once the 3D mold design is confirmed, the injection mold maker will start production.
06
3D Inspection
High-precision 3D scanning efficiently inspects complex molds.
Injection Molding Process
Confirm the Sample
Consult with sales and engineers to confirm ideas and samples.
01
Production Plan
Create a production schedule per order requirements.
02
Prepare Molds & Materials
The PUR acquires raw materials, and the mold department prepares the molds.
03
Tooling & Setup
The PD chooses a machine for mold assembly and debugging.
04
FAI
The PD produces the first product batch as required and sends the initial article confirmation to quality.
05
Mass Production
Once the first article is approved, the production department begins mass production based on its quality standards.
06
IPQC
Conduct regular production inspections and keep inspection records.
07
FQC
The final quality control step in production involves thorough inspection and testing to ensure the product meets specified standards.
08
Stock In
Qualified products are in inventory, awaiting your shipment notification.
09
OQC
Perform a pre-shipment inspection of stored products.
10
Shipping
Shipping goods according to your requirements.
11
After-Sales Support
If you have any issues, please contact our customer service team for assistance.
12